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state_machine.c
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state_machine.c
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/*
state_machine.c - An embedded CNC Controller with rs274/ngc (g-code) support
Main state machine
Part of grblHAL
Copyright (c) 2018-2022 Terje Io
Copyright (c) 2011-2016 Sungeun K. Jeon for Gnea Research LLC
Copyright (c) 2009-2011 Simen Svale Skogsrud
Grbl is free software: you can redistribute it and/or modify
it under the terms of the GNU General Public License as published by
the Free Software Foundation, either version 3 of the License, or
(at your option) any later version.
Grbl is distributed in the hope that it will be useful,
but WITHOUT ANY WARRANTY; without even the implied warranty of
MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
GNU General Public License for more details.
You should have received a copy of the GNU General Public License
along with Grbl. If not, see <http://www.gnu.org/licenses/>.
*/
#include <string.h>
#include "hal.h"
#include "motion_control.h"
#include "state_machine.h"
#include "override.h"
static void state_idle (uint_fast16_t new_state);
static void state_cycle (uint_fast16_t rt_exec);
static void state_await_hold (uint_fast16_t rt_exec);
static void state_noop (uint_fast16_t rt_exec);
static void state_await_motion_cancel (uint_fast16_t rt_exec);
static void state_await_resume (uint_fast16_t rt_exec);
static void state_await_toolchanged (uint_fast16_t rt_exec);
static void state_await_waypoint_retract (uint_fast16_t rt_exec);
static void state_restore (uint_fast16_t rt_exec);
static void state_await_resumed (uint_fast16_t rt_exec);
static void (* volatile stateHandler)(uint_fast16_t rt_exec) = state_idle;
static float restore_spindle_rpm;
static planner_cond_t restore_condition;
static sys_state_t pending_state = STATE_IDLE, sys_state = STATE_IDLE;
typedef union {
uint8_t value;
struct {
uint8_t active :1,
motion :1,
restart :1,
restoring :1,
unassigned :4;
};
} parking_flags_t;
typedef struct {
float target[N_AXIS];
float restore_target[N_AXIS];
float retract_waypoint;
volatile parking_flags_t flags;
plan_line_data_t plan_data;
} parking_data_t;
// Declare and initialize parking local variables
static parking_data_t park = {0};
static void state_restore_conditions (planner_cond_t *condition, float rpm)
{
if (!settings.parking.flags.enabled || !park.flags.restart) {
park.flags.restoring = On; //
spindle_restore(condition->spindle, rpm);
// Block if safety door re-opened during prior restore actions.
if (gc_state.modal.coolant.value != hal.coolant.get_state().value) {
// NOTE: Laser mode will honor this delay. An exhaust system is often controlled by this pin.
coolant_set_state(condition->coolant);
delay_sec(settings.safety_door.coolant_on_delay, DelayMode_SysSuspend);
}
park.flags.restoring = Off;
sys.override.spindle_stop.value = 0; // Clear spindle stop override states
}
}
bool initiate_hold (uint_fast16_t new_state)
{
if (settings.parking.flags.enabled) {
memset(&park.plan_data, 0, sizeof(plan_line_data_t));
park.plan_data.condition.system_motion = On;
park.plan_data.condition.no_feed_override = On;
park.plan_data.line_number = PARKING_MOTION_LINE_NUMBER;
}
plan_block_t *block = plan_get_current_block();
if (block == NULL) {
restore_condition.spindle = gc_state.modal.spindle;
restore_condition.coolant.mask = gc_state.modal.coolant.mask | hal.coolant.get_state().mask;
restore_spindle_rpm = gc_state.spindle.rpm;
} else {
restore_condition = block->condition;
restore_spindle_rpm = block->spindle.rpm;
}
if (sys.mode == Mode_Laser && settings.flags.disable_laser_during_hold)
enqueue_accessory_override(CMD_OVERRIDE_SPINDLE_STOP);
if (sys_state & (STATE_CYCLE|STATE_JOG)) {
st_update_plan_block_parameters(); // Notify stepper module to recompute for hold deceleration.
sys.step_control.execute_hold = On; // Initiate suspend state with active flag.
stateHandler = state_await_hold;
}
if (new_state == STATE_HOLD)
sys.holding_state = Hold_Pending;
else {
sys.parking_state = Parking_Retracting;
park.flags.value = 0;
}
sys.suspend = true;
pending_state = sys_state == STATE_JOG ? new_state : STATE_IDLE;
return sys_state == STATE_CYCLE;
}
bool state_door_reopened (void)
{
return settings.parking.flags.enabled && park.flags.restart;
}
void state_update (rt_exec_t rt_exec)
{
if ((rt_exec & EXEC_SAFETY_DOOR) && sys_state != STATE_SAFETY_DOOR)
state_set(STATE_SAFETY_DOOR);
stateHandler(rt_exec);
}
ISR_CODE sys_state_t ISR_FUNC(state_get)(void)
{
return sys_state;
}
void state_set (sys_state_t new_state)
{
if (new_state != sys_state) {
switch(new_state) { // Set up new state and handler
case STATE_IDLE:
sys.suspend = false; // Break suspend state.
sys.step_control.flags = 0; // Restore step control to normal operation.
sys.parking_state = Parking_DoorClosed;
sys.holding_state = Hold_NotHolding;
sys_state = pending_state = new_state;
park.flags.value = 0;
stateHandler = state_idle;
break;
case STATE_CYCLE:
if (sys_state == STATE_IDLE) {
// Start cycle only if queued motions exist in planner buffer and the motion is not canceled.
plan_block_t *block;
if ((block = plan_get_current_block())) {
sys_state = new_state;
sys.steppers_deenergize = false; // Cancel stepper deenergize if pending.
st_prep_buffer(); // Initialize step segment buffer before beginning cycle.
if (block->condition.spindle.synchronized) {
if (hal.spindle.reset_data)
hal.spindle.reset_data();
uint32_t index = hal.spindle.get_data(SpindleData_Counters)->index_count + 2;
while(index != hal.spindle.get_data(SpindleData_Counters)->index_count); // check for abort in this loop?
}
st_wake_up();
stateHandler = state_cycle;
}
}
break;
case STATE_JOG:
if (sys_state == STATE_TOOL_CHANGE)
pending_state = STATE_TOOL_CHANGE;
sys_state = new_state;
stateHandler = state_cycle;
break;
case STATE_TOOL_CHANGE:
sys_state = new_state;
stateHandler = state_await_toolchanged;
break;
case STATE_HOLD:
if (sys.override.control.sync && sys.override.control.feed_hold_disable)
sys.flags.feed_hold_pending = On;
if (!((sys_state & STATE_JOG) || sys.override.control.feed_hold_disable)) {
if (!initiate_hold(new_state)) {
sys.holding_state = Hold_Complete;
stateHandler = state_await_resume;
}
sys_state = new_state;
sys.flags.feed_hold_pending = Off;
}
break;
case STATE_SAFETY_DOOR:
if ((sys_state & (STATE_ALARM|STATE_ESTOP|STATE_SLEEP|STATE_CHECK_MODE)))
return;
grbl.report.feedback_message(Message_SafetyDoorAjar);
// no break
case STATE_SLEEP:
sys.parking_state = Parking_Retracting;
if (!initiate_hold(new_state)) {
if (pending_state != new_state) {
sys_state = new_state;
state_await_hold(EXEC_CYCLE_COMPLETE); // "Simulate" a cycle stop
}
} else
sys_state = new_state;
break;
case STATE_ALARM:
case STATE_ESTOP:
case STATE_HOMING:
case STATE_CHECK_MODE:
sys_state = new_state;
sys.suspend = false;
stateHandler = state_noop;
break;
}
if (!(sys_state & (STATE_ALARM|STATE_ESTOP)))
sys.alarm = Alarm_None;
if (grbl.on_state_change)
grbl.on_state_change(new_state);
}
}
// Suspend manager. Controls spindle overrides in hold states.
void state_suspend_manager (void)
{
if (stateHandler != state_await_resume || !gc_state.modal.spindle.on)
return;
if (sys.override.spindle_stop.value) {
// Handles beginning of spindle stop
if (sys.override.spindle_stop.initiate) {
sys.override.spindle_stop.value = 0; // Clear stop override state
spindle_set_state(0, (spindle_state_t){0}, 0.0f); // De-energize
sys.override.spindle_stop.enabled = On; // Set stop override state to enabled, if de-energized.
}
// Handles restoring of spindle state
if (sys.override.spindle_stop.restore) {
grbl.report.feedback_message(Message_SpindleRestore);
if (sys.mode == Mode_Laser) // When in laser mode, ignore spindle spin-up delay. Set to turn on laser when cycle starts.
sys.step_control.update_spindle_rpm = On;
else
spindle_set_state(0, restore_condition.spindle, restore_spindle_rpm);
sys.override.spindle_stop.value = 0; // Clear stop override state
}
} else if (sys.step_control.update_spindle_rpm && hal.spindle.get_state().on) {
// Handles spindle state during hold. NOTE: Spindle speed overrides may be altered during hold state.
spindle_set_state(0, restore_condition.spindle, restore_spindle_rpm);
sys.step_control.update_spindle_rpm = Off;
}
}
// **************
// State handlers
// **************
/*! /brief No operation handler.
*/
static void state_noop (uint_fast16_t rt_exec)
{
// Do nothing - state change requests are handled elsewhere or ignored.
}
/*! /brief Waits for idle actions and executes them by switching to the appropriate sys_state.
*/
static void state_idle (uint_fast16_t rt_exec)
{
if ((rt_exec & EXEC_CYCLE_START))
state_set(STATE_CYCLE);
if (rt_exec & EXEC_FEED_HOLD)
state_set(STATE_HOLD);
if ((rt_exec & EXEC_TOOL_CHANGE)) {
hal.stream.suspend_read(true); // Block reading from input stream until tool change state is acknowledged
state_set(STATE_TOOL_CHANGE);
}
if (rt_exec & EXEC_SLEEP)
state_set(STATE_SLEEP);
}
/*! /brief Waits for cycle actions and executes them by switching to the appropriate sys_state.
*/
static void state_cycle (uint_fast16_t rt_exec)
{
if (rt_exec == EXEC_CYCLE_START)
return; // no need to perform other tests...
if ((rt_exec & EXEC_TOOL_CHANGE))
hal.stream.suspend_read(true); // Block reading from input stream until tool change state is acknowledged
if (rt_exec & EXEC_CYCLE_COMPLETE)
state_set(gc_state.tool_change ? STATE_TOOL_CHANGE : STATE_IDLE);
if (rt_exec & EXEC_MOTION_CANCEL) {
st_update_plan_block_parameters(); // Notify stepper module to recompute for hold deceleration.
sys.suspend = true;
sys.step_control.execute_hold = On; // Initiate suspend state with active flag.
stateHandler = state_await_motion_cancel;
}
if ((rt_exec & EXEC_FEED_HOLD))
state_set(STATE_HOLD);
}
/*! /brief Waits for tool change cycle to end then restarts the cycle.
*/
static void state_await_toolchanged (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_CYCLE_START) {
if (!gc_state.tool_change) {
if (hal.stream.suspend_read)
hal.stream.suspend_read(false); // Tool change complete, restore "normal" stream input.
sys.report.tool = On;
}
pending_state = gc_state.tool_change ? STATE_TOOL_CHANGE : STATE_IDLE;
state_set(STATE_IDLE);
state_set(STATE_CYCLE);
// Force a status report to let the sender know tool change is completed.
system_set_exec_state_flag(EXEC_STATUS_REPORT);
}
}
/*! /brief Waits for motion to end to complete then executes actions depending on the current sys_state.
*/
static void state_await_motion_cancel (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_CYCLE_COMPLETE) {
if (sys_state == STATE_JOG) {
sys.step_control.flags = 0;
plan_reset();
st_reset();
sync_position();
sys.suspend = false;
}
state_set(pending_state);
if (gc_state.tool_change)
state_set(STATE_TOOL_CHANGE);
}
}
/*! /brief Waits for feed hold to complete then executes actions depending on the current sys_state.
*/
static void state_await_hold (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_CYCLE_COMPLETE) {
bool handler_changed = false;
plan_cycle_reinitialize();
sys.step_control.flags = 0;
if (sys.alarm_pending) {
system_set_exec_alarm(sys.alarm_pending);
sys.alarm_pending = Alarm_None;
}
switch (sys_state) {
case STATE_TOOL_CHANGE:
hal.spindle.set_state((spindle_state_t){0}, 0.0f); // De-energize
hal.coolant.set_state((coolant_state_t){0}); // De-energize
break;
// Resume door state when parking motion has retracted and door has been closed.
case STATE_SLEEP:
case STATE_SAFETY_DOOR:
// Parking manager. Handles de/re-energizing, switch state checks, and parking motions for
// the safety door and sleep states.
// Handles retraction motions and de-energizing.
// Ensure any prior spindle stop override is disabled at start of safety door routine.
sys.override.spindle_stop.value = 0;
// Parking requires parking axis homed, the current location not exceeding the???
// parking target location, and laser mode disabled.
if (settings.parking.flags.enabled && !sys.override.control.parking_disable && sys.mode != Mode_Laser) {
// Get current position and store as restore location.
if (!park.flags.active) {
park.flags.active = On;
system_convert_array_steps_to_mpos(park.restore_target, sys.position);
}
// Execute slow pull-out parking retract motion if parking axis is homed and parking target is above restore target.
if (bit_istrue(sys.homed.mask, bit(settings.parking.axis)) && (park.restore_target[settings.parking.axis] < settings.parking.target)) {
bool await_motion;
handler_changed = true;
stateHandler = state_await_waypoint_retract;
// Copy current location to park target and calculate retract waypoint if not restarting.
if(park.flags.restart)
system_convert_array_steps_to_mpos(park.target, sys.position);
else {
memcpy(park.target, park.restore_target, sizeof(park.target));
park.retract_waypoint = settings.parking.pullout_increment + park.target[settings.parking.axis];
park.retract_waypoint = min(park.retract_waypoint, settings.parking.target);
}
// Retract by pullout distance. Ensure retraction motion moves away from
// the workpiece and waypoint motion doesn't exceed the parking target location.
if ((await_motion = park.target[settings.parking.axis] < park.retract_waypoint)) {
park.target[settings.parking.axis] = park.retract_waypoint;
park.plan_data.feed_rate = settings.parking.pullout_rate;
park.plan_data.condition.coolant = restore_condition.coolant; // Retain coolant state
park.plan_data.condition.spindle = restore_condition.spindle; // Retain spindle state
park.plan_data.spindle.rpm = restore_spindle_rpm;
await_motion = mc_parking_motion(park.target, &park.plan_data);
}
if(!park.flags.restart)
park.flags.motion = await_motion;
if (!await_motion)
stateHandler(EXEC_CYCLE_COMPLETE); // No motion, proceed to next step immediately.
} else {
// Parking motion not possible. Just disable the spindle and coolant.
// NOTE: Laser mode does not start a parking motion to ensure the laser stops immediately.
hal.spindle.set_state((spindle_state_t){0}, 0.0f); // De-energize
if (!settings.safety_door.flags.keep_coolant_on)
hal.coolant.set_state((coolant_state_t){0}); // De-energize
sys.parking_state = hal.control.get_state().safety_door_ajar ? Parking_DoorAjar : Parking_DoorClosed;
}
} else {
hal.spindle.set_state((spindle_state_t){0}, 0.0f); // De-energize
if (!settings.safety_door.flags.keep_coolant_on)
hal.coolant.set_state((coolant_state_t){0}); // De-energize
sys.parking_state = hal.control.get_state().safety_door_ajar ? Parking_DoorAjar : Parking_DoorClosed;
}
break;
default:
break;
}
if (!handler_changed) {
sys.holding_state = Hold_Complete;
stateHandler = state_await_resume;
}
}
}
/*! /brief Waits for action to execute when in feed hold state.
*/
static void state_await_resume (uint_fast16_t rt_exec)
{
if ((rt_exec & EXEC_CYCLE_COMPLETE) && settings.parking.flags.enabled) {
if (sys.step_control.execute_sys_motion) {
sys.step_control.execute_sys_motion = Off;
st_parking_restore_buffer(); // Restore step segment buffer to normal run state.
}
sys.parking_state = hal.control.get_state().safety_door_ajar ? Parking_DoorAjar : Parking_DoorClosed;
}
if (rt_exec & EXEC_SLEEP)
state_set(STATE_SLEEP);
if (rt_exec & EXEC_SAFETY_DOOR)
sys.parking_state = hal.control.get_state().safety_door_ajar ? Parking_DoorAjar : Parking_DoorClosed;
else if (rt_exec & EXEC_CYCLE_START) {
if (sys_state == STATE_HOLD && !sys.override.spindle_stop.value)
sys.override.spindle_stop.restore_cycle = On;
switch (sys_state) {
case STATE_TOOL_CHANGE:
break;
case STATE_SLEEP:
break;
case STATE_SAFETY_DOOR:
if (park.flags.restart || !hal.control.get_state().safety_door_ajar) {
bool await_motion = false;
stateHandler = state_restore;
sys.parking_state = Parking_Resuming;
// Resume door state when parking motion has retracted and door has been closed.
if (park.flags.motion) {
park.flags.restart = Off;
// Execute fast restore motion to the pull-out position.
// Check to ensure the motion doesn't move below pull-out position.
if (park.restore_target[settings.parking.axis] <= settings.parking.target) {
float target[N_AXIS];
memcpy(target, park.restore_target, sizeof(target));
target[settings.parking.axis] = park.retract_waypoint;
park.plan_data.feed_rate = settings.parking.rate;
await_motion = mc_parking_motion(target, &park.plan_data);
}
}
if (!await_motion) // No motion, proceed to next step immediately.
stateHandler(EXEC_CYCLE_COMPLETE);
}
break;
default:
if (!settings.flags.restore_after_feed_hold) {
if (!hal.spindle.get_state().on)
gc_spindle_off();
sys.override.spindle_stop.value = 0; // Clear spindle stop override states
} else {
if (restore_condition.spindle.on != hal.spindle.get_state().on) {
grbl.report.feedback_message(Message_SpindleRestore);
spindle_restore(restore_condition.spindle, restore_spindle_rpm);
}
if (restore_condition.coolant.value != hal.coolant.get_state().value) {
// NOTE: Laser mode will honor this delay. An exhaust system is often controlled by coolant signals.
coolant_set_state(restore_condition.coolant);
delay_sec(settings.safety_door.coolant_on_delay, DelayMode_SysSuspend);
}
sys.override.spindle_stop.value = 0; // Clear spindle stop override states
grbl.report.feedback_message(Message_None);
}
break;
}
// Restart cycle
if (!(sys_state & (STATE_SLEEP|STATE_SAFETY_DOOR))) {
state_set(STATE_IDLE);
state_set(STATE_CYCLE);
}
} else if ((rt_exec & EXEC_DOOR_CLOSED) && !hal.control.get_state().safety_door_ajar)
sys.parking_state = Parking_DoorClosed;
}
// ********************
// Safety door handlers
// ********************
/*! /brief Waits until plunge motion abort is completed then calls state_await_hold() to restart retraction.
state_await_hold() is set to handle the cycle complete event.
*/
static void state_await_restart_retract (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_CYCLE_COMPLETE) {
if (sys.step_control.execute_sys_motion) {
sys.step_control.execute_sys_motion = Off;
st_parking_restore_buffer(); // Restore step segment buffer to normal run state.
}
stateHandler = state_await_hold;
stateHandler(EXEC_CYCLE_COMPLETE);
}
}
/*! /brief Sets up a feed hold to abort plunge motion.
state_await_restart_retract() is set to handle the cycle complete event.
*/
static void restart_retract (void)
{
grbl.report.feedback_message(Message_SafetyDoorAjar);
stateHandler = state_await_restart_retract;
park.flags.restart = On;
sys.parking_state = Parking_Retracting;
if (sys.step_control.execute_sys_motion) {
st_update_plan_block_parameters(); // Notify stepper module to recompute for hold deceleration.
sys.step_control.execute_hold = On;
sys.step_control.execute_sys_motion = On;
} else // else NO_MOTION is active.
stateHandler(EXEC_CYCLE_COMPLETE);
}
/*! /brief Waits until slow plunge motion is completed then deenergize spindle and coolant and execute fast retract motion.
state_await_resume() is set to handle the cycle complete event.
*/
static void state_await_waypoint_retract (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_CYCLE_COMPLETE) {
bool await_motion = false;
if (sys.step_control.execute_sys_motion) {
sys.step_control.execute_sys_motion = Off;
st_parking_restore_buffer(); // Restore step segment buffer to normal run state.
}
// NOTE: Clear accessory state after retract and after an aborted restore motion.
park.plan_data.condition.spindle.value = 0;
park.plan_data.spindle.rpm = 0.0f;
hal.spindle.set_state(park.plan_data.condition.spindle, 0.0f); // De-energize
if (!settings.safety_door.flags.keep_coolant_on) {
park.plan_data.condition.coolant.value = 0;
hal.coolant.set_state(park.plan_data.condition.coolant); // De-energize
}
stateHandler = state_await_resume;
// Execute fast parking retract motion to parking target location.
if (park.flags.motion && park.target[settings.parking.axis] < settings.parking.target) {
float target[N_AXIS];
memcpy(target, park.target, sizeof(target));
target[settings.parking.axis] = settings.parking.target;
park.plan_data.feed_rate = settings.parking.rate;
await_motion = mc_parking_motion(target, &park.plan_data);
}
if (!await_motion)
stateHandler(EXEC_CYCLE_COMPLETE);
}
}
/*! /brief Waits until fast plunge motion is completed then restore spindle and coolant and execute slow plunge motion.
state_await_resumed() is set to handle the cycle complete event.
Note: A safety door event during restoration or motion will halt it and restart the retract sequence.
*/
static void state_restore (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_SAFETY_DOOR) {
if(park.flags.restoring)
park.flags.restart = On;
else
restart_retract();
}
else if (rt_exec & EXEC_CYCLE_COMPLETE) {
bool await_motion = false;
if (sys.step_control.execute_sys_motion) {
sys.step_control.execute_sys_motion = Off;
st_parking_restore_buffer(); // Restore step segment buffer to normal run state.
}
park.flags.restart = Off;
stateHandler = state_await_resumed;
// Restart spindle and coolant, delay to power-up.
state_restore_conditions(&restore_condition, restore_spindle_rpm);
if(park.flags.restart) {
// Restart flag was set by a safety door event during
// conditions restore so restart retract.
restart_retract();
return;
}
if (park.flags.motion) {
sys.parking_state = Parking_Resuming;
// Execute slow plunge motion from pull-out position to resume position.
// Regardless if the retract parking motion was a valid/safe motion or not, the
// restore parking motion should logically be valid, either by returning to the
// original position through valid machine space or by not moving at all.
park.plan_data.feed_rate = settings.parking.pullout_rate;
park.plan_data.condition.coolant = restore_condition.coolant;
park.plan_data.condition.spindle = restore_condition.spindle;
park.plan_data.spindle.rpm = restore_spindle_rpm;
await_motion = mc_parking_motion(park.restore_target, &park.plan_data);
}
if (!await_motion)
stateHandler(EXEC_CYCLE_COMPLETE); // No motion, proceed to next step immediately.
}
}
/*! /brief Waits until slow plunge motion is complete then restart the cycle.
Note: A safety door event during the motion will halt it and restart the retract sequence.
*/
static void state_await_resumed (uint_fast16_t rt_exec)
{
if (rt_exec & EXEC_SAFETY_DOOR)
restart_retract();
else if (rt_exec & EXEC_CYCLE_COMPLETE) {
sys.parking_state = Parking_DoorClosed;
park.flags.value = 0;
if (sys.step_control.execute_sys_motion) {
sys.step_control.flags = 0;
st_parking_restore_buffer(); // Restore step segment buffer to normal run state.
}
state_set(STATE_IDLE);
state_set(STATE_CYCLE);
}
}